Air fryer zucchini chips have become a surprisingly regular snack in our household, and honestly, I never saw it coming. My kids, who are usually suspicious of anything green and remotely healthy-looking, devoured these crispy, golden sticks like they were the most delicious thing on earth. Initially, I was just trying to find a way to use up the abundance of zucchini from our garden, but what started as an experiment quickly turned into a family favorite. The air fryer works its magic, transforming humble zucchini slices into crunchy, flavorful chips without the guilt of deep frying. They’re perfectly seasoned, incredibly easy to make, and disappear within minutes of hitting the table. If you’re looking for a healthier snack that even picky eaters will love, or just a creative way to enjoy zucchini, you absolutely have to try these air fryer zucchini chips. Trust me, you won’t be disappointed!
Ingredients
- Fresh Zucchini: 2 medium-sized zucchini, the star of the show! Choose firm zucchini for the best texture.
- Panko Breadcrumbs: 1 cup, these coarse breadcrumbs provide a fantastic crispy coating.
- Grated Parmesan Cheese: ½ cup, adds a salty, savory, and cheesy flavor that complements the zucchini perfectly.
- All-Purpose Flour: ¼ cup, helps the egg wash adhere to the zucchini, creating a better base for the breadcrumbs.
- Large Eggs: 2, beaten, acts as a binder, helping the breadcrumbs stick to the zucchini slices.
- Olive Oil: 2 tablespoons, a healthy oil that adds a touch of richness and helps with browning and crisping in the air fryer.
- Garlic Powder: 1 teaspoon, for a subtle garlic flavor that enhances the overall taste.
- Onion Powder: 1 teaspoon, adds a savory depth and complements the garlic powder.
- Paprika: ½ teaspoon, provides a hint of smokiness and beautiful color to the chips.
- Dried Oregano: ½ teaspoon, lends an Italian herb note, adding complexity to the seasoning.
- Salt: ¾ teaspoon, enhances all the flavors and is crucial for seasoning the zucchini.
- Black Pepper: ½ teaspoon, freshly ground, adds a touch of spice and balances the saltiness.
Instructions
- Prepare the Zucchini: Begin by washing the zucchini thoroughly under cold water. Trim off the ends. Depending on your preference and the size of your zucchini, you can slice them into rounds or sticks. For chips, rounds are classic, about ¼-inch thick is ideal for even cooking and crispiness. If you prefer sticks, cut the zucchini in half lengthwise, then slice each half into sticks about ¼-inch thick. Uniformity in size is key for even cooking in the air fryer.
- Remove Excess Moisture (Important for Crispiness): Zucchini is naturally high in water content. If you skip this step, you risk ending up with soggy chips. Place the sliced zucchini in a single layer on paper towels. Sprinkle them lightly with salt. The salt will draw out moisture from the zucchini. Let them sit for about 10-15 minutes. You’ll notice beads of water forming on the surface. After 10-15 minutes, gently pat the zucchini slices dry with more paper towels to remove the drawn-out moisture and excess salt. This step is crucial for achieving truly crispy air fryer zucchini chips.
- Set Up Breading Stations: Prepare three shallow bowls or dishes for your breading process. In the first bowl, place the all-purpose flour. In the second bowl, whisk the two large eggs until they are well combined and slightly frothy. In the third bowl, combine the panko breadcrumbs, grated Parmesan cheese, garlic powder, onion powder, paprika, dried oregano, salt, and black pepper. Mix these dry ingredients thoroughly to ensure even distribution of seasonings.
- Breading the Zucchini: Now, it’s time to bread the zucchini slices. Take a zucchini slice (or stick) and dredge it in the flour, ensuring it’s lightly and evenly coated. Shake off any excess flour. Next, dip the floured zucchini slice into the beaten egg, making sure it’s fully coated in egg wash. Allow any excess egg to drip off. Finally, transfer the egg-coated zucchini slice to the breadcrumb mixture. Press gently to ensure the breadcrumbs adhere well on all sides. Repeat this breading process for all the zucchini slices. Working in batches can help keep your breading stations organized.
- Preheat Your Air Fryer: Preheat your air fryer to 400°F (200°C). Preheating is essential for air frying as it ensures the food starts cooking immediately at the right temperature, promoting crispiness and even cooking. Most air fryers preheat quickly, usually within 3-5 minutes.
- Arrange Zucchini Chips in the Air Fryer Basket: Once the air fryer is preheated, lightly brush the air fryer basket with olive oil or spray with cooking spray to prevent sticking. Arrange the breaded zucchini chips in a single layer in the air fryer basket. It’s crucial not to overcrowd the basket. Overcrowding will steam the zucchini instead of air frying them, leading to soggy chips. Work in batches if necessary to ensure a single layer with some space between each chip for proper air circulation.
- Air Fry to Crispy Perfection: Air fry the zucchini chips at 400°F (200°C) for 8-10 minutes. After 5 minutes, carefully flip the zucchini chips using tongs or a spatula. Flipping ensures even browning and crisping on both sides. Continue air frying for the remaining 3-5 minutes, or until the zucchini chips are golden brown and crispy. The exact cooking time may vary slightly depending on your air fryer model and the thickness of your zucchini slices. Keep an eye on them towards the end to prevent burning.
- Serve Immediately: Once the air fryer zucchini chips are cooked to golden brown and crispy perfection, carefully remove them from the air fryer basket. They are best served immediately while they are hot and at their crispiest. Transfer them to a serving plate and serve with your favorite dipping sauce. Marinara sauce, ranch dressing, or spicy mayo are excellent choices. Enjoy your delicious and healthy air fryer zucchini chips!
Nutrition Facts
(Per Serving – Servings: 4)
(Note: Nutritional information is an estimate and can vary based on specific ingredients and serving sizes.)
- Calories: Approximately 200 kcal: A moderate calorie snack, making it a lighter option compared to traditional fried chips.
- Protein: 8g: Provides a decent amount of protein, contributing to satiety and muscle building thanks to the eggs and parmesan cheese.
- Fat: 10g: Contains healthy fats primarily from olive oil and parmesan cheese, essential for nutrient absorption and overall health.
- Carbohydrates: 20g: Provides energy, mainly from the zucchini and breadcrumbs. Consider using almond flour breadcrumbs for a lower carb option.
- Fiber: 3g: Offers a good source of dietary fiber, promoting digestive health and helping you feel fuller for longer, thanks to the zucchini and whole wheat content of panko breadcrumbs.
Preparation Time
- Prep Time: 20 minutes: This includes washing and slicing the zucchini, setting up the breading stations, and breading the zucchini slices. The moisture-drawing step adds a little time but significantly improves crispiness.
- Cook Time: 8-10 minutes: Air frying is quick! The actual cooking time in the air fryer is relatively short, making this a fast snack or side dish to prepare.
- Total Time: Approximately 30 minutes: From start to finish, you can have delicious, crispy air fryer zucchini chips ready in about half an hour, perfect for a quick and healthy snack or appetizer.
How to Serve
Air fryer zucchini chips are incredibly versatile and can be served in numerous ways. Here are some delicious serving suggestions:
- Classic Snack with Dips:
- Marinara Sauce: A timeless pairing! The acidity of marinara cuts through the richness of the cheesy chips.
- Ranch Dressing: A creamy and cool classic dip that complements the savory zucchini chips perfectly.
- Spicy Mayo: Mix mayonnaise with sriracha or your favorite hot sauce for a creamy and spicy kick.
- Garlic Aioli: A rich and garlicky dip that elevates the flavor profile of the chips.
- Hummus: A healthier and flavorful dip option, providing a Mediterranean twist.
- Tzatziki Sauce: A refreshing Greek yogurt-based dip with cucumber and dill, offering a cooling contrast.
- Appetizer for Gatherings:
- Party Platter: Arrange zucchini chips on a platter with a variety of dips for a crowd-pleasing appetizer at parties and gatherings.
- Game Day Snack: A healthier alternative to traditional game day snacks like potato chips or fries.
- Elegant Hors d’oeuvre: Serve them in small appetizer cups with a dollop of aioli for a slightly more refined presentation.
- Side Dish with Meals:
- Burger or Sandwich Side: Replace traditional fries with these zucchini chips for a healthier and equally satisfying side.
- Grilled Chicken or Fish: They pair wonderfully with grilled proteins, adding a crispy and flavorful element to your meal.
- Pasta Dishes: Serve alongside pasta with marinara sauce for a complementary side dish.
- Salads: Add a handful of zucchini chips to a salad for extra crunch and flavor.
- Creative Toppings (Instead of Dips):
- Lemon Wedge and Feta Cheese: Squeeze fresh lemon juice over the chips and sprinkle with crumbled feta cheese for a Mediterranean-inspired twist.
- Balsamic Glaze: Drizzle balsamic glaze for a touch of sweetness and tanginess.
- Everything Bagel Seasoning: Sprinkle everything bagel seasoning for an extra layer of savory and crunchy goodness.
- Hot Sauce Drizzle: For those who love heat, drizzle your favorite hot sauce directly over the chips.
Additional Tips for Perfect Air Fryer Zucchini Chips
- Don’t Skip the Moisture Removal: As mentioned earlier, patting the zucchini dry after salting is crucial. Excess moisture is the enemy of crispiness in air frying. This step ensures your chips become delightfully crunchy and not soggy.
- Cut Zucchini Uniformly: Whether you choose rounds or sticks, try to cut the zucchini slices as uniformly as possible in thickness. This ensures they cook evenly in the air fryer, preventing some chips from being burnt while others are still undercooked.
- Finely Grate Parmesan: Use finely grated Parmesan cheese for the breadcrumb mixture. Finely grated cheese will adhere better to the breadcrumbs and provide a smoother, more even coating. Avoid coarsely grated cheese as it might not stick as well and can burn easily.
- Don’t Overcrowd the Air Fryer Basket: Air fryers work by circulating hot air around the food. Overcrowding the basket restricts airflow, leading to steaming instead of frying and resulting in soggy chips. Cook in batches if necessary to ensure a single layer of zucchini chips with space between them.
- Adjust Seasoning to Your Taste: The recipe provides a base seasoning, but feel free to customize it to your liking! Experiment with different spices and herbs. Try adding chili powder for a spicy kick, Italian seasoning for a more herbaceous flavor, or smoked paprika for a smoky depth. You can also adjust the amount of salt and pepper to your preference.
- Use Panko Breadcrumbs for Extra Crispiness: Panko breadcrumbs are coarser and lighter than regular breadcrumbs, resulting in a much crispier coating. If you can find panko, they are highly recommended for achieving the best crispy texture for your zucchini chips. Regular breadcrumbs will work, but the texture might be slightly less crispy.
- Preheat the Air Fryer Properly: Always preheat your air fryer to the specified temperature before adding the zucchini chips. Preheating ensures that the chips start cooking immediately at the right temperature, which is essential for crispiness. A cold air fryer can lead to uneven cooking and less crispy results.
- Serve Immediately for Best Crispness: Air fryer zucchini chips are best enjoyed immediately after cooking when they are at their peak crispiness. Like any fried food, they will soften as they cool down. If you need to keep them warm for a short time, you can place them in a low-temperature oven (around 200°F or 95°C) on a wire rack to maintain some crispness, but they are always best fresh out of the air fryer.
FAQ – Frequently Asked Questions About Air Fryer Zucchini Chips
- Can I make these zucchini chips ahead of time?
- While air fryer zucchini chips are best enjoyed fresh and crispy, you can prepare the breaded zucchini slices ahead of time. Bread them and then store them in the refrigerator on a plate covered with plastic wrap for up to a few hours before air frying. However, for the absolute best texture, it’s recommended to air fry them right before serving.
- Why are my zucchini chips soggy?
- Soggy zucchini chips are usually caused by excess moisture. The most common culprits are not removing enough moisture from the zucchini initially and overcrowding the air fryer basket. Ensure you salt and pat dry the zucchini thoroughly and cook in batches to avoid overcrowding. Also, make sure your air fryer is preheated to the correct temperature.
- Can I use regular breadcrumbs instead of panko?
- Yes, you can use regular breadcrumbs if you don’t have panko. However, panko breadcrumbs are highly recommended for their superior crispiness. Regular breadcrumbs will still work, but the texture might be slightly less crunchy. You can try toasting regular breadcrumbs lightly in a dry pan before using them for breading to enhance their crispiness.
- Can I make these zucchini chips gluten-free?
- Yes, you can easily make gluten-free air fryer zucchini chips. Simply substitute the all-purpose flour with a gluten-free all-purpose flour blend and use gluten-free panko breadcrumbs or almond flour for breading. Ensure all your other ingredients, like spices and parmesan cheese, are also certified gluten-free if necessary for strict dietary needs.
- Can I freeze air fryer zucchini chips?
- Freezing cooked air fryer zucchini chips is not recommended as they will lose their crispiness and become soggy upon thawing. They are best enjoyed fresh. However, you can freeze the breaded zucchini slices before air frying. Place breaded slices in a single layer on a baking sheet and freeze until solid. Then transfer them to a freezer-safe bag. Air fry them directly from frozen, adding a few extra minutes to the cooking time.
- What other vegetables can I air fry like this?
- The breading and air frying technique works wonderfully with various vegetables. Try it with yellow squash, eggplant, green beans, asparagus, or even avocado slices (though avocado needs very quick cooking). Adjust cooking times as needed based on the vegetable’s density. Root vegetables like carrots and sweet potatoes can also be air-fried but may require longer cooking times and potentially parboiling for best results.
- How do I reheat leftover air fryer zucchini chips?
- Reheating air fryer zucchini chips can be tricky as they tend to lose some crispness. For the best results, reheat them in the air fryer again at 350°F (175°C) for a few minutes (3-5 minutes) until heated through. This will help to crisp them up slightly again. Avoid microwaving as it will make them soggy.
- Can I make these vegan or dairy-free?
- Yes, you can make vegan and dairy-free air fryer zucchini chips. To make them vegan, replace the eggs with a flax egg (1 tablespoon flaxseed meal mixed with 3 tablespoons water, let it sit for 5 minutes to thicken) or a plant-based milk alternative like unsweetened almond milk. For dairy-free, use vegan parmesan cheese alternatives or nutritional yeast for a cheesy flavor. Ensure your breadcrumbs are also vegan-friendly.

Air Fryer Zucchini Chips
- Total Time: 30 minutes
Ingredients
- Fresh Zucchini: 2 medium-sized zucchini, the star of the show! Choose firm zucchini for the best texture.
- Panko Breadcrumbs: 1 cup, these coarse breadcrumbs provide a fantastic crispy coating.
- Grated Parmesan Cheese: ½ cup, adds a salty, savory, and cheesy flavor that complements the zucchini perfectly.
- All-Purpose Flour: ¼ cup, helps the egg wash adhere to the zucchini, creating a better base for the breadcrumbs.
- Large Eggs: 2, beaten, acts as a binder, helping the breadcrumbs stick to the zucchini slices.
- Olive Oil: 2 tablespoons, a healthy oil that adds a touch of richness and helps with browning and crisping in the air fryer.
- Garlic Powder: 1 teaspoon, for a subtle garlic flavor that enhances the overall taste.
- Onion Powder: 1 teaspoon, adds a savory depth and complements the garlic powder.
- Paprika: ½ teaspoon, provides a hint of smokiness and beautiful color to the chips.
- Dried Oregano: ½ teaspoon, lends an Italian herb note, adding complexity to the seasoning.
- Salt: ¾ teaspoon, enhances all the flavors and is crucial for seasoning the zucchini.
- Black Pepper: ½ teaspoon, freshly ground, adds a touch of spice and balances the saltiness.
Instructions
- Prepare the Zucchini: Begin by washing the zucchini thoroughly under cold water. Trim off the ends. Depending on your preference and the size of your zucchini, you can slice them into rounds or sticks. For chips, rounds are classic, about ¼-inch thick is ideal for even cooking and crispiness. If you prefer sticks, cut the zucchini in half lengthwise, then slice each half into sticks about ¼-inch thick. Uniformity in size is key for even cooking in the air fryer.
- Remove Excess Moisture (Important for Crispiness): Zucchini is naturally high in water content. If you skip this step, you risk ending up with soggy chips. Place the sliced zucchini in a single layer on paper towels. Sprinkle them lightly with salt. The salt will draw out moisture from the zucchini. Let them sit for about 10-15 minutes. You’ll notice beads of water forming on the surface. After 10-15 minutes, gently pat the zucchini slices dry with more paper towels to remove the drawn-out moisture and excess salt. This step is crucial for achieving truly crispy air fryer zucchini chips.
- Set Up Breading Stations: Prepare three shallow bowls or dishes for your breading process. In the first bowl, place the all-purpose flour. In the second bowl, whisk the two large eggs until they are well combined and slightly frothy. In the third bowl, combine the panko breadcrumbs, grated Parmesan cheese, garlic powder, onion powder, paprika, dried oregano, salt, and black pepper. Mix these dry ingredients thoroughly to ensure even distribution of seasonings.
- Breading the Zucchini: Now, it’s time to bread the zucchini slices. Take a zucchini slice (or stick) and dredge it in the flour, ensuring it’s lightly and evenly coated. Shake off any excess flour. Next, dip the floured zucchini slice into the beaten egg, making sure it’s fully coated in egg wash. Allow any excess egg to drip off. Finally, transfer the egg-coated zucchini slice to the breadcrumb mixture. Press gently to ensure the breadcrumbs adhere well on all sides. Repeat this breading process for all the zucchini slices. Working in batches can help keep your breading stations organized.
- Preheat Your Air Fryer: Preheat your air fryer to 400°F (200°C). Preheating is essential for air frying as it ensures the food starts cooking immediately at the right temperature, promoting crispiness and even cooking. Most air fryers preheat quickly, usually within 3-5 minutes.
- Arrange Zucchini Chips in the Air Fryer Basket: Once the air fryer is preheated, lightly brush the air fryer basket with olive oil or spray with cooking spray to prevent sticking. Arrange the breaded zucchini chips in a single layer in the air fryer basket. It’s crucial not to overcrowd the basket. Overcrowding will steam the zucchini instead of air frying them, leading to soggy chips. Work in batches if necessary to ensure a single layer with some space between each chip for proper air circulation.
- Air Fry to Crispy Perfection: Air fry the zucchini chips at 400°F (200°C) for 8-10 minutes. After 5 minutes, carefully flip the zucchini chips using tongs or a spatula. Flipping ensures even browning and crisping on both sides. Continue air frying for the remaining 3-5 minutes, or until the zucchini chips are golden brown and crispy. The exact cooking time may vary slightly depending on your air fryer model and the thickness of your zucchini slices. Keep an eye on them towards the end to prevent burning.
- Serve Immediately: Once the air fryer zucchini chips are cooked to golden brown and crispy perfection, carefully remove them from the air fryer basket. They are best served immediately while they are hot and at their crispiest. Transfer them to a serving plate and serve with your favorite dipping sauce. Marinara sauce, ranch dressing, or spicy mayo are excellent choices. Enjoy your delicious and healthy air fryer zucchini chips!
- Prep Time: 20 minutes
- Cook Time: 10 minutes
Nutrition
- Serving Size: one normal portion
- Calories: 200
- Fat: 10g
- Carbohydrates: 20g
- Fiber: 3g
- Protein: 8g